International Journal of Engineering and Technology

PT.Ostec Indonesia is a company engaged in the manufacture of plastics injection molding is producing products made of plastic resin material such as electronic spare parts and automotive accessories. Unuk win the competition with other competitors, companies must be able to qualify and fulfillment of customer demand that is terhadapa timeliness and quality of the goods.because of that PTostec Indonesia should be able to run a more efficient production. Results of preliminary observations on the bottom cover part of production process that is part of the product politron, indicated some of the problems associated with waste (waste) that is not achieving the target time of production by workers during the finishing process. Based on the issues involved, the approach to the analysis of poka yoke method to determine the cause of the error to the movement in doing the job, then look for a solution to prevent such errors .Next to design a stone tool work as a solution to prevent errors canoe model was used to get the attributes and demand workers and workers in line with expectations. To enhance workplace design tools used anthropometric data calculation that gets high and the diameter of the working tools. The final result obtained design work tool bottom cover part finishing process that can reduce the waste of time prior to the conclusion of tools designed able to reduce the time standard finishing process by the worker by 36.4% ie 48.6 seconds per one process of finishing the bottom cover part.